Skip to content
Naavbharat Design Sheet 05, Manufacturing draft All 14 drafts Get this design

CNC-machined and sheet-metal parts, held to ±0.005 mm in Ahmedabad

XYZ Industries turns, mills, laser-cuts and bends parts for buyers in Germany, Italy and the US. Samples in 7 working days, production in 3 to 5 weeks, CMM report with every lot.

ISO 9001:2015Quality system
AS9100DAerospace parts
IATF 16949Automotive parts

Certificates are illustrative for this draft. See scope, body and validity

Half-section drawing of a flanged bush, part XYZ-FB-2207 Overall length 120 mm plus or minus 0.05. Flange diameter 90 h7. Body diameter 55 g6. Spigot diameter 35 mm plus or minus 0.005 mm with concentricity 0.008 to datum A. Bore 20 H7 through. Fillet radius 2. Surface finish Ra 0.8 on the spigot. 120.00 ±0.05 Ø90 h7 Ø35 ±0.005 30.0 Ø55 g6 Ø20 H7 thru R2 Ra 0.8 Ø0.008 A A Section A–A (upper half)
Part XYZ-FB-2207, flanged bush, EN24T. Scale 2:1A part we turn every week for a pump maker in Stuttgart
Plant
GIDC Vatva Ph II, Ahmedabad
Shop floor
48,000 sq ft
CNC machines
22 centres, 3 shifts
Tightest tolerance
±0.005 mm on Ø
Exported
62% of output
Running since
1999, 186 staff

Capabilities, read as specifications

Every process with its machine count, largest part we can take, materials we stock, the tolerance we sign for and the time to first sample.

Your drawing calls for
All 7 processes shown.

5-axis CNC milling

Housings, manifolds, brackets, aerospace interior fittings

⌀/⊥±0.01
Machines
6 × 5-axis VMC, 4 × 3-axis VMC
Largest part
650 × 500 × 450 mm, 300 kg
Materials
Al 6061/7075, SS 304/316L, EN8, EN24, Ti-6Al-4V, Inconel 718
Tolerance
±0.01 mm general, 0.02 true position
Finish
Ra 0.8 µm as machined
Lead time
Sample 7 working days, lot 3–4 weeks

CNC turning and mill-turn

Shafts, bushes, pins, hydraulic fittings

⌀±0.005
Machines
8 CNC lathes, 2 with live tooling and sub-spindle
Largest part
Ø320 × 600 mm; bar-fed to Ø65
Materials
Brass CZ121, SS 303/304/316, EN8, EN19, EN24, Al 6082
Tolerance
±0.005 mm on Ø after grinding, ±0.01 turned
Finish
Ra 0.4 µm ground
Lead time
Sample 7 working days, lot 3 weeks
Batch
50 to 20,000 pieces

Fibre laser cutting

Flat blanks, profiles, enclosures

↔±0.1
Machines
2 × 6 kW, 1 × 3 kW
Bed
3,000 × 1,500 mm
Thickness
MS to 25, SS to 20, Al to 15 mm
Lead time
Sample 3 working days

Press-brake bending

Brackets, panels, chassis

∠±0.5°
Machines
5 brakes, 40 to 400 t
Bend length
up to 4,000 mm
Flange
±0.2 mm

Welding and fabrication

Frames, skids, guards

↔±0.5
Process
MIG, TIG, robotic MIG cell
Welders
14, qualified to ISO 9606-1
Largest
6 m long, 2.5 t
Lead time
Lot 4–5 weeks

Surface treatment

Done in-house or at two audited partners in Vatva

NSS1,000 h
Coatings
Powder coat, zinc-nickel, hard anodise type III, passivation
Booth
6 m conveyor powder line
Compliance
RoHS and REACH declarations per lot
Testing
Salt spray to ASTM B117 in-house

Assembly and testing

Kitted, torqued and labelled for your line

IDSerial
Area
4,500 sq ft, ESD-safe benches
Tests
Torque audit, air leak test to 0.5 bar, function test
Traceability
Heat number to serial number, kept 10 years
Packing
VCI bags, ISPM-15 crates for export
Machinist holding a freshly turned part at the machine

Machining bay 2, Vatva

One roof, one gate: raw bar and sheet come in at the east dock, inspected parts leave in sealed crates from the west. Nothing is subcontracted without your written approval.

  • Power backup 750 kVA DG set
  • Temperature-controlled CMM room 20 ±1 °C
  • To Mundra port 340 km, 7 hours
  • To Ahmedabad airport 14 km

Machine list

Working envelope and the year each machine was installed, so you can judge capacity before you send the RFQ.

MachineQtyWorking envelopeInstalled
5-axis vertical machining centre6650 × 500 × 450 mm2019–2024
3-axis vertical machining centre41,020 × 560 × 510 mm2014–2018
CNC lathe, live tooling, sub-spindle2Ø320 × 600 mm2022
CNC lathe, bar-fed6Ø65 bar, 450 mm2012–2021
Cylindrical grinder2Ø250 × 500 mm2020
Fibre laser, 6 kW23,000 × 1,500 mm2021, 2023
CNC press brake, 40–400 t5up to 4,000 mm2016–2023
Robotic MIG welding cell12,500 × 1,200 mm table2024
Bridge CMM21,000 × 700 × 600 mm, 1.8 µm2018, 2024

Full list with makes and controllers comes with every quote.

Who buys from this plant

Around 40 active part numbers ship each month. Buyers audit us on site or by video walk-through.

Industries

  • Pumps and valves
  • Automotive tier-1
  • Aerospace interiors
  • Rail rolling stock
  • Hydraulics
  • Medical device housings

Shipped to

  • Germany
  • Italy
  • Netherlands
  • United States
  • Mexico
  • India (Pune, Chennai)

Send the drawing. Get a priced quote in 48 hours.

STEP, IGES, DXF or PDF. If a tolerance is hard to hold at your volume, our process engineer says so in the quote and suggests what would make it cheaper.

Sheet 05 of 14, drawn by Naavbharat Design

Want this for your plant?

We redraw this draft around your plant: your machine list, tolerances, certificates and one of your own part drawings. Starter plans are ready in three weeks.