Every lot is measured three times before it leaves Vatva

Material is checked when it arrives, parts are checked on the machine, and the finished lot goes to a temperature-controlled CMM room. You get the reports with the invoice, not on request.

See a sample CMM report

Quality engineer logging measurements at a test bench

First-pass yield: 99.2%all part numbers
Customer PPM: 38rejects per million shipped
On-time delivery: 97.4%against confirmed date
CMM reports: 1,200per month
NCR closure: 3.2 daysaverage, 12 raised, 12 closed

The inspection route

Three stations, in this order, for every part number. Each station produces a record you can ask for by heat number or serial.

1Incoming material
2In-process
3CMM final inspection

Incoming material

Bar and sheet are quarantined at the east dock until the mill certificate is checked against a spectro reading and a hardness test from the same heat.

Checked: Chemistry, hardness, size, surface
Instruments: Optical emission spectrometer, Rockwell tester
Sampling: Every heat number, 3 readings
You receive: EN 10204 3.1 certificate with our verification

ReportIMR-26-0418

MaterialEN24T bar Ø60

Heat no.H-72291

Date14 Mar 2026

Element	Spec min	Spec max	Mill cert	Our reading	Result
C %	0.36	0.44	0.40	0.41	OK
Mn %	0.45	0.70	0.58	0.57	OK
Cr %	1.00	1.40	1.18	1.20	OK
Ni %	1.30	1.70	1.49	1.47	OK
Mo %	0.20	0.35	0.26	0.27	OK
Hardness HB	248	302	277	281	OK

Inspected by K. Solanki, released by R. DesaiHeat released to store

In-process

The first part off every set-up is measured before the batch runs. After that, the operator checks critical diameters on a fixed schedule and plots them, so drift is caught at the machine and not at the end.

Checked: First-off full layout, then critical features
Instruments: Air gauges, digital micrometers, bore gauges
Sampling: 5 parts every hour on critical features
You receive: SPC chart and Cpk for each critical feature

PartXYZ-FB-2207 rev C

FeatureSpigot Ø35 ±0.005

MachineLathe L-07

Cpk1.71

Time	Sample mean	Range	Operator
07:00 first-off	35.0011	—	A. Parmar
08:00	35.0008	0.0016	A. Parmar
09:00	35.0014	0.0012	A. Parmar
10:00	35.0019	0.0015	A. Parmar
10:20 offset −0.002	35.0003	0.0010	S. Qureshi

Tool offset applied at 10:20 when the mean crossed +0.0018Shaded band = ±0.005 mm

CMM final inspection

Finished parts rest 2 hours in the CMM room at 20 ±1 °C, then are measured against your drawing, feature by feature, using the numbered balloons from your drawing.

Checked: Every ballooned dimension and GD&T callout
Instruments: 2 bridge CMMs, 1.8 µm; surface roughness tester
Sampling: AQL 0.65 level II, or 100% if your drawing says so
You receive: CMM report PDF, first article report to AS9102 on new parts

ReportCMM-26-1172

PartXYZ-FB-2207 rev C

Lot800 pcs, 13 sampled

Room20.3 °C

No.	Feature	Nominal	Tol	Measured	Dev	Result
1	Overall length	120.000	±0.05	120.018	+0.018	OK
2	Flange Ø90 h7	90.000	0 / −0.035	89.984	−0.016	OK
3	Body Ø55 g6	55.000	−0.010 / −0.029	54.981	−0.019	OK
4	Spigot Ø35	35.000	±0.005	35.002	+0.002	OK
5	Bore Ø20 H7	20.000	+0.021 / 0	20.009	+0.009	OK
6	Concentricity to A	0.000	Ø0.008	0.0041	—	OK
7	Spigot Ra	—	≤ 0.8 µm	0.52	—	OK

Worst of 13 samples shown per feature. Signed M. Iyer, QA headLot accepted, 21 Mar 2026

Certifications

Certificate numbers and dates on this draft are illustrative. On a live site each row links to the certificate PDF and the certifier's online register.

Standard	Covers	Certified since	Valid until	Certificate no.
ISO 9001:2015	Quality management, whole plant	2004	Dec 2027	QMS-IN-0412-XYZ
AS9100D	Machined parts for aerospace interiors and ground equipment	2019	Sep 2028	AS-IN-1907-XYZ
IATF 16949:2016	Turned and pressed parts for automotive tier-1	2012	Mar 2027	IATF-0351-XYZ
ISO 14001:2015	Environmental management	2010	Jun 2027	EMS-IN-1066-XYZ
ISO 45001:2018	Occupational health and safety	2020	Nov 2026	OHS-IN-2011-XYZ

Test room

What we can test in-house, the standard we test to, and the range of the instrument.

Test	Standard	Instrument	Range or accuracy
Dimensional, GD&T	ISO 1101	Bridge CMM × 2	1.8 µm
Surface roughness	ISO 4287	Stylus profilometer	Ra 0.008–160 µm
Hardness	ASTM E18	Rockwell tester	HRC 20–70
Chemistry	ASTM E415	Optical emission spectrometer	Fe, Al, Cu bases
Tensile	ASTM A370	Universal testing machine	0–200 kN
Salt spray	ASTM B117	Salt fog cabinet	0–2,000 h
Torque	ISO 6789	Torque analyser	0.1–1,000 N·m

Shipped with every lot

Paper in the crate, PDFs to your buyer and quality contact on the day of dispatch.

CMM reportEvery ballooned feature, worst sample per featurePDF
Material certificateEN 10204 3.1 from the mill, with our spectro checkPDF
First article reportAS9102 forms 1–3, on new parts and revisionsPDF, XLSX
PPAPLevel 3 for automotive parts, on requestPDF
RoHS and REACH declarationPer lot, covering coatings and platingPDF
Packing listHeat numbers and serials by cratePDF, paper

Audit the plant before you order

Most new buyers audit us once, either on site in Ahmedabad or by a live video walk-through from the dock to the CMM room.

On-site audit: book 2 weeks ahead, we arrange pick-up from AMD airport
Video audit: 90 minutes, your time zone, recorded for your file